In the fast-paced and complex world of construction and heavy industry, the meticulous planning of crane lifting operations is paramount for ensuring safety, efficiency, and compliance. A well-crafted crane lifting plan is more than just a procedural requirement; it is a critical tool that safeguards lives, prevents costly accidents, and optimizes project timelines.

This in-depth guide delves into the essential components and best practices for creating a comprehensive crane lifting plan, with a focus on the specific regulations and challenges pertinent to China. Readers will learn how to address key aspects such as load calculations, rigging configurations, ground-bearing pressures, and the identification of potential hazards like power lines and obstructions. The guide will also explore different types of lift plans, including Communication Lift Plans, Engineered Lift Plans, and Rigging Plans, highlighting their applications and the importance of engineer approval for critical lifts.

By the end of this guide, you will be equipped with the knowledge to develop detailed lift plans that meet or exceed industry standards, ensuring that

Lifting Plan | PDF | Crane (Machine) | Nature

Lifting Plan Guide

Introduction

A lifting plan is a detailed document that outlines the steps, procedures, and safety measures to be followed during the lifting of heavy loads. It is a critical component in ensuring the safety of personnel, equipment, and the environment. Here is a comprehensive guide based on the key elements of a lifting plan.

Purpose of a Lifting Plan

• Safety: To ensure the safety of all personnel involved in the lifting operation.
• Efficiency: To streamline the lifting process, reducing the risk of delays and accidents.
• Compliance: To adhere to regulatory and industry standards.

Components of a Lifting Plan

1. Project Details

• Project Name: The title of the project.
• Location: The site where the lifting operation will take place.
• Date and Time: The scheduled date and time of the lifting operation.
• Contact Information: Details of the key personnel involved.

2. Risk Assessment

• Hazard Identification: Identify potential hazards associated with the lifting operation.
• Risk Evaluation: Assess the likelihood and impact of each identified hazard.
• Mitigation Measures: Outline steps to mitigate or eliminate identified risks.

3. Load Details

• Load Description: A detailed description of the load to be lifted.
• Weight and Dimensions: The exact weight and dimensions of the load.
• Center of Gravity: The location of the center of gravity of the load.
• Load Distribution: How the weight of the load is distributed.

4. Lifting Equipment

• Type of Equipment: Specify the type of lifting equipment to be used (e.g., cranes, hoists, forklifts).
• Capacity and Specifications: The lifting capacity and technical specifications of the equipment.
• Inspection and Maintenance: Details of the inspection and maintenance records of the equipment.
• Operator Qualifications: The qualifications and experience of the equipment operators.

5. Lifting Procedure

• Pre-Lift Checks: Pre-lift inspections and checks to ensure everything is in order.
• Step-by-Step Instructions: Detailed, step-by-step instructions for the lifting operation.
• Communication Plan: How communication will be managed during the operation.
• Emergency Procedures: Procedures to follow in case of an emergency.

6. Safety Measures

• Personal Protective Equipment (PPE): The type of PPE required for the operation.
• Safety Barriers: Use of safety barriers or exclusion zones.
• Weather Conditions: How weather conditions will be monitored and managed.
• First Aid and Emergency Services: Availability and access to first aid and emergency services.

7. Environmental Considerations

• Impact on Surroundings: Potential impact on the surrounding environment.
• Protection Measures: Measures to protect the environment during the lifting operation.

8. Permits and Approvals

• Required Permits: List of necessary permits and approvals.
• Approval Status: Status of the permits and approvals.

9. Contingency Planning

• Alternative Plans: Alternative plans in case of unexpected issues.
• Backup Equipment: Availability of backup equipment.
• Emergency Contacts: List of emergency contacts.

Implementation and Review

10. Pre-Operation Briefing

• A briefing to all involved personnel before the operation starts.
• Review of the lifting plan, roles, and responsibilities.

11. Execution of the Plan

• Follow the outlined steps and procedures.
• Continuous monitoring and adjustment as necessary.

12. Post-Operation Review

• Review the success of the operation.
• Identify any issues or areas for improvement.
• Update the lifting plan based on lessons learned.

Conclusion

A well-structured lifting plan is essential for ensuring the safety and efficiency of lifting operations. It involves meticulous planning, thorough risk assessment, and strict adherence to safety protocols. By following this guide, you can create a comprehensive lifting plan that addresses all critical aspects of the operation.

5 Safety And Lifting Plan Samples: Overhead Crane And …

Comprehensive Guide to Creating a Safety-Oriented Lifting Plan for Overhead and Gantry Cranes

Introduction

A well-structured lifting plan is crucial for ensuring the safety and efficiency of crane operations, whether using overhead cranes, gantry cranes, or other types of lifting equipment. This guide outlines the key elements and steps involved in creating a comprehensive lifting plan.

Planning the Lifting Operation

General Considerations

• Competent Person: Ensure that the lifting operation is planned by a competent person with appropriate knowledge and experience[3][4][5].
• Risk Assessment: Conduct a thorough risk assessment to identify potential hazards and mitigate risks. This includes assessing the weight and size of the load, choosing the right lifting accessories, and ensuring the load path is clear of obstructions[4].

Lift Plan Submittal

• Documentation: Prepare a detailed lift plan that includes drawings and place it in the crane cab before the lifting operation begins. This plan should be submitted in advance, especially for critical lifts[2][5].

Pre-Lift Planning Meeting

• Attendees: Ensure that key personnel, including the general contractor, project safety manager, crane rental representatives, subcontractor, safety representative, and the person in charge (PIC), attend a pre-lift planning meeting[2].
• Review Items: Review the lift plan, engineering calculations for lifting beams, rigging capacities, crane certifications, maintenance and inspection records, and other critical information during the meeting[2].

Crane and Equipment Considerations

Crane Specifications

• Make, Model, and Configuration: Document the crane’s make, model, and configuration, including boom length, counterweight, and any extensions or modifications[2][5].
• Load Chart: Use the crane’s complete load chart for the specific boom length and configuration of the planned lift[2][5].

Inspection and Certification

• Annual Certification: Ensure the crane has the most recent annual certification and provide the certification report[2][5].
• Daily Inspections: Verify that daily inspections have been completed, and maintenance records are up to date[2][5].

Rigging and Load Preparation

• Rigging Inspection: Ensure all rigging has been inspected by a qualified rigger and that sling angles have been calculated. Verify that shackles are correctly sized for the sling eyes[5].
• Load Weight and Center of Gravity: Determine the weights and centers of gravity of the loads to ensure they are structurally capable of being lifted[5].

Site and Environmental Considerations

Site Conditions

• Subsurface Conditions: Assess subsurface conditions such as underground utilities, voids, or poor soil conditions that could affect the crane’s stability[2][5].
• Site Hazards: Identify and address site hazards including power lines, tight site conditions, and traffic[2][5].

Environmental Factors

• Weather Conditions: Consider environmental factors such as wind, weather, and lightning. Establish minimum approach distances and address electrical hazards[5].
• Ground Support: Ensure the ground bearing support is adequate and address any questions related to footing stability[5].

Personnel and Communication

Roles and Responsibilities

• Personnel Qualifications: Define the roles, responsibilities, and qualifications for personnel involved, including the operator, lift supervisor, rigger, and signal person[5].
• Training: Ensure that all personnel are trained according to the equipment manufacturer’s instructions and relevant safety standards[5].

Communication

• Pre-Lift Meeting: Conduct a pre-lift meeting to review the lift plan, roles, and responsibilities. Ensure that communication methods such as hand signals or radio communication are established[2][5].

Execution and Supervision

Supervision

• Appropriate Supervision: Ensure the lifting operation is appropriately supervised by a competent person to ensure compliance with the lift plan and safety protocols[3][5].

Execution

• Trial Lift: If necessary, perform a trial lift to confirm the center of gravity of the load and ensure the lift can be safely executed[4].
• Load Placement: Prepare a suitable place to set down the load and ensure blocking and/or cribbing are available if needed[4].

Post-Lift Activities

Clear Up

• Load Release: Release the slings safely and clear up the area to prevent any hazards or obstructions[4].

Documentation

• Record Keeping: Maintain records of the lift, including any issues encountered and actions taken. This helps in continuous improvement and compliance with safety regulations[5].

Compliance and Non-Compliance

Regulatory Compliance

• OSHA and LOLER: Ensure the lifting operation complies with relevant regulations such as OSHA Subpart CC and LOLER (Lifting Operations and Lifting Equipment Regulations)[1][3][5].

Non-Compliance

• Cessation of Work: Non-compliance with any part of the lift plan can result in immediate cessation of work and possible permanent removal from the site[1].

By following this comprehensive guide, you can ensure that your lifting operations using overhead and gantry cranes are safe, efficient, and compliant with regulatory requirements.

EXAMPLE CRITICAL LIFT PLAN

Harvard University Environmental Health & Safety (EH&S) Policy and Procedures

Overview and Mission

Harvard University is committed to ensuring the sound health and safety of its students, staff, and faculty, while minimizing its impact on the environment. The Environmental Health and Safety (EH&S) office plays a crucial role in promoting a culture of safety, health, environmental protection, and emergency management.

Key Objectives

• Minimize Hazards: Reduce hazards to students, faculty, staff, visitors, and the environment.
• Compliance: Comply with all applicable environmental health and safety laws and regulations.
• Risk Management: Evaluate and manage EH&S risks related to university operations.
• Performance Measurement: Measure and monitor EH&S performance.
• Training: Ensure complete requisite training for all personnel.
• Personal Accountability: Maintain personal accountability for responsible environmental and safety behavior.
• Reporting and Improvement: Encourage reporting of hazardous conditions and potential violations, and recommend improvements to support environmental and safety activities.

Roles and Responsibilities of EH&S Office

Administration and Support

• The EH&S Office within Campus Services administers Harvard’s EH&S Programs.
• Supports the university’s mission by promoting safety, health, environmental protection, and emergency management.

Customer Focus

• The EH&S office serves students, faculty, staff, and the broader community.
• Develops services specific to the needs of its customers in areas such as Buildings and Facilities, Laboratories, Emergency Services, and Project Support.

Regulatory Compliance and Safety

• Authorized by the university to protect personnel and the environment.
• Identifies and assesses potentially hazardous operations and locations.
• Evaluates existing or emerging environmental, health, and safety risks, regulatory requirements, standards, and best practices.
• Develops institutional EH&S and emergency management risk mitigation strategies.

Training and Awareness

• Provides training and awareness information to employees and students.
• Uses a layered training approach including the Harvard Training Portal, classroom-style training, and hands-on “apprenticeship” training.

Monitoring and Auditing

• Monitors hazards and risks, and audits control strategies.
• Operates university systems for training, inspections, monitoring, records, data, and reporting.

Liaison and Coordination

• Serves as the liaison to Environmental and Safety Compliance Officers (ESCO), faculty, administrators, university committees, and other stakeholders.
• Acts as the primary liaison to environmental, health, and safety regulatory agencies.

Occupational Safety

General Safety Practices

• Protects the safety of Harvard personnel working, studying, or living in university buildings and facilities.
• Provides technical, management, and compliance information on OSHA, NFPA, and other relevant agencies.

Inspections and Assessments

• Conducts inspections and assessments, including NFPA life safety, roof tops and fall protection systems, machine shops, and general building assessments.
• Ensures machine safety guards are in place and that Lockout/Tagout (LOTO) protocols are followed during maintenance.

Emergency Management

Incident Reporting and Response

• Investigates and reports environmental, health, and safety incidents or program non-conformance.
• Requires immediate notification of emergency responders (e.g., Harvard University Police Department, local public safety, local fire department) and EH&S personnel for any imminent hazards.

Emergency Contacts

• Provides 24-hour emergency contacts, including fire and medical services, Harvard Police, and the University Operations Center.

Chemical Safety and Management

Safety Data Sheets (SDS)

• Offers access to comprehensive chemical hazard information resources, including ChemWatch and CCOHS subscription services.
• Provides vendor and manufacturer SDSs for lab, building trade, and custodial chemicals.

Chemical Waste Management

• Facilitates chemical waste pickup and services through online requests.
• Uses tools like the Chemical Waste Labeling Tool and Radioactive Waste Pickup Application.

Tools and Resources

Assessment and Inspection

• Utilizes the Assessment & Inspection Management System (AIMS) for managing inspections.
• Provides tools like the Confined Space Database, E-Waste Recycling Map, and Emergency Evacuation Plans.

Training and Compliance

• The Harvard Training Portal tracks worker attendance in trainings and provides robust reporting capabilities.
• Offers resources such as the Lab Personal Protective Equipment (PPE) Assessment Tool and Laboratory Labels & Stickers.

Emergency Management Systems

• Uses the WebEOC – Emergency Management System and the Fusion Framework – Emergency & Continuity Management System.
• Provides the MessageMe – Community Alert System for emergency notifications.

Sustainability and Environmental Protection

Promoting Sustainability

• Encourages sustainability through the efficient and appropriate use of resources.
• Supports the Office for Sustainability and other initiatives aimed at reducing environmental impact.

Compliance and Best Practices

• Ensures that all activities comply with environmental regulations and best practices.
• Develops strategies to minimize the university’s environmental footprint.

Conclusion

Harvard University’s EH&S policy and procedures are designed to create a safe, healthy, and environmentally responsible community. By adhering to these guidelines, the university ensures compliance with regulatory requirements, promotes a culture of safety, and protects its personnel and the environment. The EH&S office plays a central role in achieving these objectives through comprehensive training, monitoring, and emergency management practices.

Crane Lifting Plan | PDF

Creating a Comprehensive Crane Lifting Plan: A Detailed Guide

Introduction

A crane lifting plan is a critical document that outlines the necessary steps and precautions to ensure the safe and efficient execution of lifting operations on construction sites. This guide will walk you through the key components, steps, and best practices for developing a thorough crane lifting plan.

Importance of Crane Lifting Plans

Ensuring Safety

Safety is the primary concern in crane lifting operations. A well-prepared lifting plan helps identify potential hazards and ensures that appropriate measures are taken to mitigate risks, protecting workers, the surrounding environment, and property.

Efficiency in Operations

Aside from safety, crane lifting plans contribute to operational efficiency. By carefully planning each lift, construction projects can minimize downtime, optimize resources, and streamline workflows, leading to cost savings and increased productivity.

Components of a Crane Lifting Plan

Site Assessment

Before any lifting operation, a thorough site assessment is essential. This involves evaluating factors such as:
– Ground conditions
– Overhead obstructions
– Proximity to power lines
– Space for crane maneuverability

Identifying potential obstacles in advance reduces the risk of accidents.

Load Calculation

Accurate load calculation is critical to ensure the crane has the capacity to safely lift and move the intended load. Factors to consider include:
– Weight
– Size
– Center of gravity
– Determining the appropriate crane configuration and rigging arrangements

Crane Selection

The type of crane selected depends on various factors, including:
– Nature of the load
– Site conditions
– Space constraints
The plan should specify the type and model of crane to be used, along with any necessary accessories or attachments.

Risk Assessment

Risk assessment is integral to the lifting planning process. This involves:
– Identifying potential hazards
– Evaluating their likelihood and severity
– Implementing controls to mitigate risks
By conducting a thorough risk assessment, project managers can ensure that lifting operations are carried out safely and efficiently.

Steps to Develop a Crane Lifting Plan

Gathering Information

The first step is to gather all relevant information about the lift, including:
– Weight and dimensions of the load
– Site conditions
– Any special requirements or restrictions

Determining Crane Capacity

Once the necessary information is collected, determine the capacity of the crane required for the lift. This involves calculating the maximum allowable load based on factors such as:
– Crane configuration
– Boom length
– Load radius

Establishing Safety Procedures

With the crane capacity determined, the lifting plan should outline specific safety procedures to be followed during the lift, including:
– Establishing exclusion zones
– Conducting pre-lift safety checks
– Ensuring clear communication between the crane operator and ground personnel

Detailed Elements of a Lifting Plan

Details of the Load

• Size and dimensions
• Type of cargo
• Lifting points and center of gravity
• Any special handling requirements

Lifting Equipment and Gears

• Type and model of crane
• Rigging equipment (e.g., chain slings, shackles, synthetic slings, spreader bars)
• Inspection and certification of all rigging devices

Lifting Crew

• Roles and competencies of the lifting crew
• Responsibilities of each team member
• Communication protocols

Lifting Method

• Step-by-step procedure for the lift
• Sketch of the lifting zone showing the position of the lifting equipment, crew, and load
• Means of communication and signaling methods

Physical and Environmental Conditions

• Ground bearing conditions
• Overhead obstructions
• Proximity to power lines and other hazards
• Weather conditions

Safety Protocols and Emergency Procedures

• Pre-lift safety checks
• Emergency procedures
• Use of personal protective equipment (PPE)
• Establishing safe zones for personnel

Role of Technology in Crane Lifting Plans

Software Solutions

Advancements in technology have simplified the creation and management of crane lifting plans. Specialized software solutions allow project managers to:
– Generate detailed lift plans
– Perform load calculations
– Simulate lifting operations in a virtual environment

Simulation Tools

Simulation tools enable construction teams to visualize lifting operations before they are executed in the field, helping to:
– Identify potential risks
– Optimize lifting sequences
– Improve safety and efficiency

Regulations and Compliance

OSHA Standards

Crane lifting plans must comply with Occupational Safety and Health Administration (OSHA) requirements to ensure the safety of workers and adherence to legal obligations.

Industry Best Practices

In addition to regulatory requirements, plans should adhere to industry best practices and guidelines established by organizations such as the Crane Manufacturers Association of America (CMAA) and the National Commission for the Certification of Crane Operators (NCCCO).

Submission and Review

• Crane lifting plans should be submitted at least 48 hours prior to crane mobilization, or 5 days for critical and helicopter lifts.
• Critical crane lifts may require review by a professional engineer.
• Plans must be based on the worst-case scenario for each specific crane configuration and location.

Implementation and Monitoring

• Never deviate from the approved lifting plan without updating and re-approving it.
• Ensure all rigging devices are certified and marked with their capacity.
• Conduct regular safety reviews and update the plan as necessary to reflect changes in site conditions or crane configuration.

By following these guidelines, you can ensure that your crane lifting operations are conducted safely, efficiently, and in compliance with all relevant regulations and best practices.

Overhead crane generic lifting plan advice – IOSH forums

Creating a Comprehensive Lifting Plan for Overhead Cranes

Introduction

A lifting plan is a crucial document for ensuring the safe, efficient, and effective execution of lifting operations, particularly when using overhead cranes. Here is a detailed guide on how to create and implement a lifting plan for overhead crane operations.

Planning the Lifting Operation

Identify the Lifting Operation

Determine the specific task or operation that requires the use of the overhead crane, such as lifting and positioning heavy materials, equipment, or structures.

Gather Information

Collect all relevant information for the lifting operation, including:
– Load weight and dimensions
– Center of gravity of the load
– Lifting points and any specific requirements or restrictions
– Consult engineering drawings, site plans, and manufacturer instructions if necessary[1][5].

Assess Site Conditions and Hazards

Evaluate the site conditions and potential hazards that may affect the lifting operations. This includes:
– Working under suspended loads
– Visibility
– Attaching/detaching and securing loads
– Environmental factors (e.g., wind, mobility)
– Proximity to other hazards (e.g., overhead power lines, buried services)
– Overturning risks
– Derating considerations[2][5].

Selecting the Right Equipment

Determine Crane Requirements

Assess the available crane options and choose the appropriate crane type or model for the specific lifting operation. Ensure the crane’s lifting capacity, strength, and stability are adequate for the proposed use[1][2].

Choose Appropriate Rigging Gear

Select the right accessory for lifting, depending on the nature and weight of the load and the environment in which it is to be used. This includes slings, hooks, and other rigging gear[5].

Risk Assessment and Method Statement

Conduct a Risk Assessment

Develop a detailed risk assessment to identify potential hazards and establish appropriate control measures to mitigate those risks. This should be done by a person with significant and specific competencies, adequate training, knowledge, skills, and expertise suitable for the level of the task[2][3].

Create a Method Statement

Outline the specific steps and procedures to be followed during the lifting operation. This includes:
– Assessing the weight and size of the load
– Choosing the right accessory for lifting
– Preparing a suitable place to set down the load
– Fitting the sling to the load
– Making the lift (including trial lifts if necessary)
– Using tag lines to control load movement
– Releasing the slings safely
– Clearing up after the operation[5].

Scheduling and Coordination

Create a Comprehensive Schedule

Outline the timeframes and sequences of the lifting operations. Ensure that all stakeholders, including the crane operator, supervisor, and other workers involved, are aware of the schedule and their roles within it[1].

Communicate with Stakeholders

Communicate and consult with relevant stakeholders to ensure everyone is informed about the lifting plan, their responsibilities, and the necessary safety precautions to be taken[1].

Documentation and Compliance

Ensure Appropriate Documentation

Obtain and maintain all necessary documentation, including permits, licenses, and certifications. Regularly review and update these documents to ensure compliance with legal and regulatory requirements[1].

Compliance with Regulations

Ensure the lifting plan adheres to relevant regulations and guidelines, such as those outlined in LOLER (Lifting Operations and Lifting Equipment Regulations) and other applicable standards (e.g., BS7121)[2][3].

Execution and Monitoring

Supervise the Operation

Ensure the lifting operation is appropriately supervised by competent personnel. This involves monitoring the operation to identify any potential risks or deviations from the plan[2].

Regular Inspections and Maintenance

Regularly inspect and maintain the crane equipment to ensure its safety and functionality. This includes pre-use checking and ensuring the continuing integrity of the equipment[2].

Review and Revision

Monitor and Assess the Operation

Continuously monitor and assess the lifting operations to identify any potential risks or deviations from the plan. Make adjustments as necessary to ensure the operation remains safe and efficient[1].

Review and Revise the Plan

Regularly review the lifting plan to ensure it remains valid and effective. Revise the plan as needed, taking into account any changes in the project or site conditions[1].

Generic vs. Specific Lift Plans

Generic Lift Plans

For routine lifting operations, especially those involving overhead cranes in fixed locations, a generic lift plan may suffice. This plan can cover standard lifts and be part of the normal risk assessment for the activity. Regular reminders of the content of the lift plan through tool box talks or similar methods can help ensure compliance[3][5].

Specific Lift Plans

For more complex or critical lifting operations, a specific and detailed lift plan is necessary. This plan should be developed by a competent person and should address all the unique aspects and risks associated with the particular operation[2][4].

By following these steps and considering the specific requirements and risks associated with overhead crane operations, you can ensure that your lifting plan is comprehensive, effective, and prioritizes safety and efficiency.

A Lift Plan for Every Lift

A Comprehensive Guide to Creating a Lift Plan for Every Lift

Introduction

A lift plan is a crucial document that ensures the safety and success of any lifting operation. It involves a series of detailed questions and checks to prevent accidents and guarantee that the lift is executed correctly. Here is an in-depth guide on how to create and implement a lift plan for every lift.

The Importance of a Lift Plan

A lift plan is essential for identifying and mitigating potential risks associated with lifting operations. By requiring a lift plan for every lift, supervisors, operators, and riggers can catch mistakes before they happen, significantly improving the safety and efficiency of the operation.

Key Components of a Lift Plan

Verified Weight of the Load

• Calculation and Verification: It is imperative to know and verify the weight of the load. This can be done using various methods such as checking the weight ticket from the trucking company or calculating the weight based on the load’s dimensions and material.
• Criticality: The weight of the load is critical for determining the crane’s capacity and ensuring a safe lift.

Maximum Radius

• Calculation: Determine the maximum radius at which the crane will be operating. This is crucial for assessing the crane’s capacity and ensuring it is not overloaded.
• Adjustments: If the lift is at a high percentage of the crane’s capacity, consider moving the crane to reduce the radius, which can significantly improve the safety and capacity of the lift.

Rigging Capacity and Weight

• Rigging Details: Ensure that the rigging equipment (such as slings, shackles, and hooks) has the necessary capacity to handle the load.
• Weight Distribution: Verify that the weight of the load is evenly distributed across the rigging points to avoid any imbalance.

Power Lines and Obstructions

• Site Inspection: Conduct a thorough inspection of the work area to identify any power lines or obstructions in the path of the load or crane attachments.
• Clearance Checks: Perform a dry run through the full swing path of the proposed lift to observe the boom clearance to any obstructions.

Load Clearance with Crane Boom or Jib

• Contact Risk: Determine if the load could contact the crane boom or jib during the lift. If so, ensure measures are taken to prevent this, as contact could lead to boom collapse.
• Load Control: Use non-conductive tag lines to control the load and ensure there is room to turn a long load for alignment during the lift.

Crane Capacity to Net Load Ratio

• Capacity Calculation: Calculate the percentage of chart capacity by dividing the load weight by the net capacity of the crane.
• Critical Lifts: If the crane is nearing its capacity, everything must be exactly right. This often defines a critical lift, which may require a more comprehensive “Critical Lift Plan.”

Additional Considerations

Safety Execution Plan

• Population Control: Develop a plan to manage the population of people working and viewing in the lift zone to prevent onlookers from entering potentially dangerous areas.
• Contingency Plans: Create contingency plans for operating units, evacuation of crane and rigging personnel, and incident notification[1][2].

Personnel Qualifications

• Qualification Checks: Ensure all personnel involved in the lift, including riggers, crane operators, assembly/disassembly directors, Lift Directors, and Field Supervisors, meet the necessary regulatory requirements and have the required qualifications[1].

Rigging Points of Attachment

• Design and Testing: Confirm that the rigging points of attachment (such as trunnions and lift lugs) are designed and tested according to relevant standards (e.g., ASME BTH-1).
• Alignment and Lubrication: Ensure trunnions are mounted 180 degrees to each other and leveled horizontally before the lift begins. Also, ensure proper lubrication to minimize friction during the lift[4].

Crane Assembly and Inspection

• Detailed Assembly Plan: Develop a detailed crane assembly plan, including the inspection of all crane components before assembly and the use of assist cranes if necessary.
• Ground Bearing Pressure: Check the ground bearing pressure of the assembly crane and ensure proper matting is installed to prevent ground failure[1][2].

Implementing the Lift Plan

Document Control

• Revision and Distribution: Ensure that all changes to the lift plan are revised, approved, and distributed to field crews. This is critical to ensure that everyone is working from the most current plan[1].

Field Supervision

• Onsite Presence: Maintain an onsite presence through experienced field supervisors to ensure the lift is executed safely and in accordance with the approved lift plans[2].

Training and Awareness

• Competent Person Training: Provide training to increase the competency of site personnel, including safety, operations, and projects teams. This can significantly improve the chances of catching potential missteps during the lift[2].

Conclusion

A lift plan is a vital tool for ensuring the safety and success of lifting operations. By meticulously addressing each component of the lift plan, from verifying the weight of the load to ensuring proper rigging and crane assembly, you can significantly reduce the risk of accidents and ensure a smooth execution of the lift. Regular training, field supervision, and strict adherence to the plan are essential for maintaining a safe and efficient lifting operation.

Crane Lifting Plan – IOSH forums

Creating a Comprehensive Crane Lifting Plan: A Detailed Guide

Introduction

A crane lifting plan is a critical document that outlines the steps and procedures to ensure safe and efficient crane operations on construction sites. This guide will walk you through the key components and steps involved in developing a thorough crane lifting plan.

Assessing the Load

Weight of the Load

• Determine the total weight of the load, including all lifting gear such as the hook block, ropes, lifting beams, shackles, and hoist rings[2][4][5].
• Calculate the weight to ensure it does not exceed the crane’s capacity, especially for critical lifts that involve loads near or above 90% of the crane’s rated capacity.

Location of the Load’s Centre of Gravity

• Identify the center of gravity of the load to ensure stable lifting and to prevent tipping or swinging during the lift[2][5].

Overall Maximum Dimensions of the Load

• Measure the length, width, and height of the load to plan the lift path and ensure clearance from obstacles[2][4].

Selecting the Crane

Crane Capacity and Reach

• Choose a crane that has the necessary carrying capacity and reach to handle the load weight and dimensions[1][4][5].

Crane Configuration

• Determine the crane configuration, including the boom length, jib deployment, and any additional equipment needed for the lift[3][5].

Surveying the Site

Ground Conditions

• Evaluate the ground conditions where the crane will be set up and travel. Ensure the ground is level and has sufficient bearing capacity to support the crane and load weights. Consider using blocking or mats to distribute the weight evenly[4][5].

Obstacles and Clearances

• Identify any obstacles such as overhead power lines, underground structures, or utilities that could affect the crane operation. Ensure a minimum clearance of 20 feet from power lines and other overhead hazards[3][4][5].

Space for Crane Maneuverability

• Assess the available space for the crane to maneuver and position itself for the lift. Ensure there is enough room for the crane to operate safely without any restrictions[1][4].

Planning the Lift

Lift Path and Safe Zones

• Map out the crane’s position and the load path to avoid any obstacles and ensure safe zones for personnel. Designate areas where personnel are not allowed during the lift[1][5].

Rigging Gear Selection

• Select the appropriate rigging gear to suit the lifting points of the load. Ensure all rigging equipment is inspected regularly and meets the manufacturer’s specifications[2][4].

Height Restrictions

• Consider any height restrictions that may affect the lift, such as limited headroom or obstructions that the load needs to clear. Plan alternative configurations if necessary[2][4].

Reviewing Safety Protocols

Risk Assessment

• Conduct a thorough risk assessment to identify potential hazards and develop strategies to mitigate them. This includes evaluating the load, crane, and site conditions[2][4][5].

Emergency Procedures

• Develop and communicate emergency procedures, including what to do in case of mechanical failure or incorrect load calculation. Ensure contingency plans are in place[5].

Personal Protective Equipment (PPE) and Training

• Ensure all personnel involved in the lift are properly trained and equipped with the necessary PPE. This includes crane operators, riggers, signal persons, and other site workers[1][5].

Communication and Coordination

Communication Plan

• Establish a clear communication plan, including the use of hand signals, voice commands, or radio communication. Ensure all stakeholders are notified and informed of the lift plan[5].

Pre-Lift Huddle

• Conduct a pre-lift huddle with all employees involved in the lift to discuss the plan, highlight hazards, and ensure everyone is aware of their roles and responsibilities[5].

Submitting and Reviewing the Plan

Submission Timeline

• Submit the crane lift plan at least 48 hours (or 5 days for critical lifts) prior to crane mobilization. Ensure the plan is reviewed and approved by all necessary parties, including professional engineers if required[3].

Plan Validity

• Ensure the plan remains valid as long as the configuration, location, and parameters used for developing the worst-case condition have not changed. Use multiple lift plans for multiple locations if necessary[3].

Execution and Monitoring

Crane Setup and Inspection

• Ensure the crane is set up according to the plan and all necessary inspections are conducted before the lift. This includes pre-use, monthly, and annual inspections of the crane and rigging equipment[5].

Weather Conditions

• Monitor weather conditions regularly and determine in advance which conditions would postpone or cancel the lift. Consider factors such as wind speed, visibility, lightning, and rain[4].

Continuous Monitoring

• Continuously monitor the site conditions and adjust the plan as necessary. Ensure compliance with all safety measures and regulations throughout the lift operation[1][4][5].

Conclusion

A well-developed crane lifting plan is essential for ensuring the safety and efficiency of crane operations. By following these steps and considering all the critical factors, you can minimize risks and ensure successful lifting operations. Remember, safety is a team effort, and continuous training and adherence to industry regulations are crucial for maintaining a safe working environment.

Pick Plans Planning a Lift

Comprehensive Guide to Lift Planning

Introduction

Lift planning is a critical component of any crane or lifting operation, ensuring the safety, efficiency, and compliance of the process. Here is a detailed guide on how to develop and execute a thorough lift plan.

Components of a Lifting Plan

1. Risk Assessment and Method Statement

Before initiating any lifting operation, it is essential to conduct a thorough risk assessment and develop a method statement. This involves identifying potential hazards, evaluating risks, and outlining the steps to mitigate them[1][4][5].

2. Load Details

• Weight and Dimensions: Determine the total weight of the load, including any lifting gear involved. This affects the choice of equipment, rigging hardware, and sling angles[2][3][4].
• Center of Gravity: Identify the load’s center of gravity to ensure stable lifting and to select appropriate rigging points[2][3].
• Lifting Points: Specify the location and quantity of approved lifting lugs or points, considering the loading angles and potential forces during the lift[2].

3. Lifting Equipment and Gears

• Selection of Crane: Choose a crane with a carrying capacity and reach that can handle the load weight. Ensure the crane is suitable for the specific lifting operation[3][4].
• Rigging Gear: Select the appropriate rigging gear to match the lifting points, including slings, shackles, hoist rings, and other hardware. Ensure all equipment is inspected regularly for damage or wear[2][5].

4. Lifting Crew and Roles

• Competencies: Ensure the lifting crew, including crane operators, riggers, signal persons, and supervisors, have the necessary skills and knowledge. Clearly define their roles and responsibilities[1][2][5].

5. Lifting Method

• Lift Path: Map out the crane’s position and the load path to avoid obstacles and ensure safe zones for personnel[3][4].
• Erection/Dismantling: Include procedures for erecting or dismantling lifting equipment if necessary[1].

6. Site Survey and Conditions

• Ground Conditions: Evaluate the lifting area for ground stability, ensuring the ground can resist the forces imposed by the crane and load. Use blocking/mats if necessary to distribute the weight[4].
• Obstacles and Hazards: Identify any obstacles, excavations, underground structures, or utilities that could affect the crane’s stability or operation[4].
• Weather Conditions: Monitor weather conditions such as wind speed, visibility, lightning, or rain, and have a plan to postpone or cancel the lift if necessary[4][5].

7. Communications and Safety Protocols

• Means of Communication: Establish clear communication channels among the lifting crew, including hand signals and radio communication[1].
• Safety Protocols: Ensure everyone follows all safety measures, including emergency procedures and the use of personal protective equipment (PPE)[3][4].

8. Sketch of the Lifting Zone

• Create a sketch showing the position of the lifting equipment, crew, and load to visualize the operation and identify potential hazards[1].

Planning for Complex and Critical Lifts

Additional Engineering Efforts

For complex or critical lifts, additional engineering design efforts may be necessary. This includes detailed rigging plans with supporting calculations, especially if the load exceeds 90% of the crane’s capacity chart or involves multiple cranes[1][2][4].

Critical Lifts

Critical lifts involve high-risk situations such as lifting heavy or expensive loads, operating in tight spaces, or working near power lines. These lifts require meticulous planning, including reviewing the plan with all team members and ensuring compliance with local regulations[3][4].

Execution and Monitoring

Adherence to the Plan

Ensure that the lifting operation strictly adheres to the approved lifting plan. Any deviations or changes in site conditions should prompt a halt in operations until the plan is updated and re-approved[1][4].

Continuous Monitoring

Regularly check and recheck the site for hazards and unsafe conditions before and during crane operations. Be prepared to reassess risks due to environmental disturbances such as sudden changes in weather[4][5].

Final Review and Approval

Team Review

Ensure that all members of the lifting team, including crane operators, riggers, signal persons, and supervisors, review the lift plan. This ensures everyone is clear about their roles and the steps involved in the lifting operation[1][4].

Documentation

Maintain detailed documentation of the lifting plan, including any updates or changes. This documentation should be accessible to all relevant personnel and should include records of inspections, risk assessments, and method statements[1][5].

By following these guidelines, you can ensure that your lifting operations are conducted safely, efficiently, and in compliance with all relevant regulations.

Critical lift plan for cranes example: Here’s what you need …

Guide to Creating a Comprehensive Critical Lift Plan

Introduction

A critical lift plan is an essential document for managing the increased risks associated with high-risk crane operations. This guide outlines the key components and steps involved in creating and implementing a critical lift plan, ensuring safety and efficiency in crane operations.

What Constitutes a Critical Lift?

Not all lifts are created equal; some pose a more imminent threat to crane operators, assets, and the vicinity. A critical lift is typically required for high-risk scenarios, such as:
– When the crane’s capacity is exceeding regular operating limits.
– When work is in extremely close proximity to assets or the public.
– Lifts involving loads greater than 75% of the crane’s rated capacity.
– Lifts near power lines or other hazardous zones.
– Tandem lifts involving multiple cranes.
– Lifts involving personnel, such as with man baskets[2][3][4].

Components of a Critical Lift Plan

General Housekeeping and Record Keeping

A critical lift plan should include general housekeeping and record-keeping fields to ensure all necessary information is documented. This includes:
– Job description
– Date and work order number
– Lifting device ID, make, and model
– Validation of the lifting device’s annual inspection
– History of similar lifts performed by the crew[3].

Lift Coordination Team

The plan must identify and detail the roles and responsibilities of the lift coordination team, including:
– Responsible supervisor
– Responsible engineer
– Lift supervisor
– Crane operator
– Dogman (rigger)
Each member’s name, company, and contact number should be recorded to ensure accountability and clear communication[3].

Load Details

This section provides a detailed description of the load, including:
– Type of communication to be used during the lift
– Type of load
– Load dimensions
– Load’s center of gravity
– Load summary
This information helps in planning the lift and ensuring the load is handled safely[3].

Crane Details

The crane section delves into the mechanics of the crane and the lift, covering:
– Crane components
– Sub-total weight of all crane components
– Capacity check
– Rigging configuration drawing
This section must be completed by the relevant party who understands the crane’s mechanics[3].

Risk Assessment

A thorough risk assessment is crucial to identify and mitigate potential hazards. This includes:
– Checklist questions spanning from crane slings to traffic control and slope considerations
– Review by the crane superintendent to ensure all risks are addressed
– Approval by the project manager before the lift commences[3].

Pre-Lift Planning and Meetings

Pre-Critical Lift Planning Meeting

A pre-lift planning meeting is mandatory for all critical lift crane activities. Attendees should include:
– General Contractor
– Project Safety Manager
– Crane rental representatives (if applicable)
– Subcontractor
– Safety Representative
– Person in Charge (PIC) from the General Contractor or Subcontractor
During this meeting, the following should be reviewed:
– Lift plan submittal with drawings
– Engineering calculations for lifting beams
– Rigging capacities
– Crane’s most recent annual certification
– Maintenance and inspection records
– Crane’s make, model, age, and history
– Crane’s complete load chart
– Certificate of insurance for the crane
– Crane operator’s experience and special certifications[1].

Pre-Lift Requirements

Before the lift, several pre-lift requirements must be checked and confirmed, including:
– Load chart utilization for the exact crane model
– Valid crane certification
– Daily inspection completion
– Footing is sound and level
– Plan for radio or hand signal communication
– Swing path does not over personnel or other activities[1].

Lift Procedure and Execution

Detailed Lift Procedure

The plan should outline the lift procedure in detail, identifying each step from the starting point to the end. This ensures everyone involved knows what to expect and can prepare accordingly[2].

Communication and Coordination

Effective communication is vital during a critical lift. This includes:
– Designated signalman
– Use of radios for night, blind, or lattice boom lifts
– Clear communication between multiple crane operators in close proximity[1][3].

Contingency Planning

A critical lift plan must include a contingency plan outlining what to do in case of unexpected events. This provides a course of action to help workers respond swiftly and effectively if things do not go according to plan[2].

Approval and Sign-Off

The critical lift plan must be approved by the necessary authorities before the lift commences. This typically includes:
– Crane superintendent
– Project manager
– Other relevant personnel
Signatures and approvals should be documented to ensure accountability[3].

Conclusion

Creating a comprehensive critical lift plan is fundamental to managing risks in crane operations. It involves detailed planning, identification of potential hazards, and clear communication among all parties involved. By following this guide, you can ensure that critical lifts are executed safely and efficiently, protecting both personnel and assets.

Crane and Lift Plan

Creating a Comprehensive Crane Lift Plan: A Detailed Guide

Introduction

A crane lift plan is a critical document that outlines the procedures, safety protocols, and responsibilities involved in crane operations. This plan is essential for ensuring the safety of personnel, preventing accidents, and complying with regulatory requirements.

Key Components of a Crane Lift Plan

Assess the Load

• Identify Load Characteristics: Determine the size, dimensions, weight, and type of the cargo load the crane will lift.
• Calculate Load Weight: Ensure accurate weight calculations to avoid overloading the crane.
• Consider Load Distribution: Evaluate how the load will be distributed and secured during the lift.

Select the Crane

• Choose the Right Crane: Select a crane whose carrying capacity and reach can handle the load weight and dimensions.
• Review Crane Specifications: Ensure the crane meets the manufacturer’s specifications and is suitable for the task.
• Check Crane Condition: Verify that the crane is in good working condition through regular inspections and maintenance.

Survey the Site

• Evaluate Lifting Area: Assess the lifting area for obstacles, ground conditions, and space for crane maneuverability.
• Identify Hazards: Look for underground utilities, excavations, and other potential hazards that could affect the stability of the ground.
• Check for Power Lines: Identify any overhead power lines and ensure compliance with OSHA regulations to avoid contact.

Plan the Lift

• Map Out the Lift Path: Determine the crane’s position and the load path to avoid obstacles and ensure safe zones for personnel.
• Designate Safe Zones: Clearly mark areas where personnel are allowed and restricted during the lift.
• Plan for Load Movement: Consider the movement of the load, including any potential for load drift or swinging.

Safety Protocols and Precautions

Review Safety Protocols

• Emergency Procedures: Establish and communicate emergency procedures, including what to do in case of a crane failure or load drop.
• Personal Protective Equipment (PPE): Ensure all personnel involved in the lift are equipped with the necessary PPE.
• Training and Competency: Verify that all personnel, including operators, riggers, and signal persons, are adequately trained and competent.

Communication Plan

• Signal Persons: Designate a signal person and ensure they are trained in proper communication hand signals.
• Radio or Hand Signals: Decide whether to use radio or hand signals for communication and ensure all team members understand the plan.
• Notify Affected Stakeholders: Inform other stakeholders in the area about the lift plan and any necessary precautions.

Contingency Plans

• Mechanical Failure: Develop contingency plans for mechanical failure, including procedures for inspecting, repairing, and testing the crane before returning it to service.
• Incorrect Load Calculation: Plan for scenarios where the load exceeds 90% of the crane’s capacity, including recalculating the lift and adjusting the rigging configuration.
• Weather Conditions: Monitor weather conditions and have a plan in place for postponing or canceling the lift due to adverse weather such as high winds, rain, or lightning.

Pre-Lift Checklist and Procedures

Pre-Lift Huddle

• Brief All Involved: Conduct a pre-lift huddle to advise all employees involved in the lift of the hazards, the plan, and their responsibilities.
• Notify Other Contractors: Brief other contractor’s superintendents who have employees working within the area.

Crane Inspection and Maintenance

• Review Inspection Documentation: Ensure the crane has been inspected and maintained according to the manufacturer’s recommendations and regulatory requirements.
• Load Testing: Perform load testing if the crane has been out of service or has undergone significant repairs.

Use of Tag Lines

• Tag Line Usage: Determine if tag lines will be used and plan for their safe deployment, including evaluating sufficient room and potential hazards.

Execution and Monitoring

Execute the Lift

• Follow the Plan: Ensure all team members follow the lift plan meticulously.
• Monitor the Lift: Continuously monitor the lift for any deviations from the plan or unexpected hazards.

Post-Lift Procedures

• Debriefing: Conduct a debriefing session after the lift to discuss any issues that arose and areas for improvement.
• Review and Update the Plan: Review the lift plan and update it as necessary based on the experience gained from the lift.

Regulatory Compliance and Documentation

Compliance with Regulations

• OSHA and Local Regulations: Ensure the lift plan complies with OSHA regulations and local safety standards.
• University or Site-Specific Rules: Adhere to any specific rules or guidelines set by the university or the construction site.

Documentation

• Construction Permit: Obtain necessary permits, such as a Construction Permit, at least 14 days before the lift.
• Operator Credentials: Document the crane operator’s credentials and training.
• Site Assessment Plan: Include a site assessment plan in the lift plan documentation.

Conclusion

A well-crafted crane lift plan is crucial for ensuring the safety and efficiency of crane operations. By following these steps and considering all the key components, safety protocols, and regulatory requirements, you can minimize risks and ensure a successful lift. Regular review and updating of the plan are essential to adapt to changing site conditions and to maintain compliance with safety standards.

Frequently Asked Questions (FAQs)

What are the key components of a crane lifting plan?

A crane lifting plan is a comprehensive document that outlines all the critical aspects of a lifting operation to ensure safety and efficiency. Key components include detailed descriptions of the load, such as its type, dimensions, and center of gravity. The plan also covers the crane itself, including its components, capacity checks, and rigging configuration. Additionally, it must address the lifting path, identifying any potential obstructions and ensuring clearances from power lines, buildings, and other hazards. The plan should also specify the roles and responsibilities of the lift coordination team, including the crane operator, signalman, rigger, and other personnel involved. A thorough risk assessment is also essential, covering aspects such as ground conditions, weather, and traffic control.

When is a critical lift plan required?

A critical lift plan is required for high-risk scenarios where the crane’s capacity is being pushed beyond regular operating limits or where the work is in extremely close proximity to assets or the public. This includes lifts where the crane is operating at or near its maximum capacity, lifts involving especially critical components, or situations where two or more cranes are used simultaneously to lift a single load. Critical lift plans are also necessary when non-standard configurations of the crane are used, such as extending a jib or using a lattice boom, and when the load or boom will pass over occupied structures.

How do sling angles affect the lifting operation?

Sling angles significantly impact the forces exerted on the rigging system during a lift. For instance, a sling angle of 30 degrees to the horizontal results in a force of two times the force applied to a vertical sling. To maintain safety, it is advisable to keep sling angles as high as possible, ideally above 60 degrees to the horizontal. This reduces the stress on the rigging components and helps prevent accidents. Calculating the effective weight of the rigging system and considering the impact of sling angles are crucial steps in any lifting plan.

What is the importance of pre-lift planning meetings?

Pre-lift planning meetings are crucial for ensuring the safety and success of critical lifting operations. These meetings involve key personnel such as the general contractor, project safety manager, crane rental representatives, subcontractors, and safety representatives. During these meetings, all aspects of the lift are reviewed, including the lift plan with drawings, engineering calculations, rigging capacities, and the crane’s maintenance and inspection records. The meetings also cover the crane operator’s experience and certifications, site conditions, and communication protocols. This thorough review helps identify and mitigate potential hazards before the lift begins.

How should obstructions and clearances be addressed in a lifting plan?

Addressing obstructions and clearances is a critical part of any lifting plan. The plan should include a detailed assessment of the work area to identify any obstructions along the path of the load or crane attachments. This involves conducting a dry run through the full swing path of the proposed lift to observe boom clearance to any obstructions. The plan must also note the locations of power lines and other sources of electric energy, ensuring that the crane and load do not come into contact with them. Additionally, the plan should specify whether the load could contact the crane boom or jib during the lift and ensure that non-conductive tag lines are used to control the load.